Agricultural film waste presents unique recycling challenges due to soil contamination and material properties
The Philippines agricultural sector increasingly relies on plastic films for improved crop yields and resource efficiency. However, this creates a significant waste management challenge. LDPE agricultural films and mulch present unique recycling difficulties:
Without proper processing equipment, these materials often end up in landfills or, worse, are burned on-site, releasing harmful pollutants. The environmental impact extends beyond waste accumulation to include soil contamination, water pollution, and greenhouse gas emissions.
MAIKONG offers specialized solutions for LDPE agricultural film processing. Our experts can help you determine the right industrial shredder for your specific needs.
Purpose-built industrial shredders for LDPE agricultural films overcome the challenges that conventional equipment cannot handle. These specialized machines employ advanced design features specifically engineered to process lightweight, flexible materials efficiently.
MAIKONG’s film shredders utilize specially designed V-shaped cutting blades made from high-strength alloy steel. This unique configuration actively “grabs” lightweight films rather than pushing them away, preventing the common problem of material riding above the cutting zone.
Unlike gravity-fed systems that struggle with lightweight materials, our industrial shredders incorporate an intelligent hydraulic pusher. This system actively forces bundled film toward the rotating blade shaft, ensuring consistent feeding and preventing material buildup.
The precise shearing action between moving and fixed blades quickly breaks down film into uniform fragments, preventing material from wrapping around the shaft – a common issue with conventional shredders when processing agricultural films.
MAIKONG shredders feature advanced PLC control systems that monitor operations in real-time. The system automatically adjusts to changing load conditions and can reverse direction when encountering foreign objects, protecting critical components from damage.
“The specialized design of agricultural film shredders addresses the unique challenges of processing these materials, significantly reducing downtime and maintenance costs while increasing throughput.”
MAIKONG offers a comprehensive range of shredding solutions designed specifically for the challenges of LDPE agricultural film processing. Our equipment is engineered to provide reliable performance in demanding recycling environments while minimizing operational costs.
Our flagship double-shaft plastic shredder machines deliver exceptional performance when processing agricultural films. These robust machines feature:
| Model | Blade Diameter | Motor Power | Capacity (kg/h) | Ideal Application |
| MK-600 | 220mm | 11kW×2-15kW×2 | 300-500 | Small farm operations |
| MK-800 | 300mm | 18.5kW×2-22kW×2 | 500-800 | Medium agricultural facilities |
| MK-1000 | 400mm | 45kW×2 | 800-1200 | Large recycling operations |
| MK-1200 | 400mm | 45kW×2 | 1000-1500 | Commercial recycling facilities |
For operations requiring more precise output sizing, our single-shaft shredders offer exceptional control over the final material dimensions:
MAIKONG offers both standard and customized industrial shredders to meet your specific LDPE film processing requirements.
While industrial shredders form the critical first step in agricultural film recycling, MAIKONG offers complete system solutions that maximize efficiency and output quality.
Conveyor systems, hoppers, and automated feeding equipment designed specifically for lightweight film materials.
Specialized washing systems that remove soil, organic matter, and contaminants from shredded agricultural film.
Efficient drying systems and pelletizing equipment that transform clean shredded film into high-value recycled plastic pellets.
By implementing a complete MAIKONG recycling system, agricultural film processors can achieve:
High-quality recycled LDPE pellets produced from agricultural film using MAIKONG processing equipment
When selecting an industrial shredder for LDPE agricultural film processing, several key technical factors must be considered to ensure optimal performance and return on investment.
Agricultural films present unique processing challenges compared to other plastic waste streams:
Selecting the appropriate power configuration for your industrial shredder is critical for operational efficiency:
| Processing Volume | Recommended Power | Energy Consumption | Operational Considerations |
| Small ( | 11-22 kW | 0.15-0.25 kWh/kg | Batch processing, manual feeding |
| Medium (500-1500 kg/day) | 22-45 kW | 0.12-0.20 kWh/kg | Semi-continuous, conveyor feeding |
| Large (> 1500 kg/day) | 45-90 kW | 0.10-0.18 kWh/kg | Continuous operation, automated feeding |
Expert Tip: For agricultural film processing, a variable frequency drive (VFD) system can optimize energy consumption by adjusting motor speed based on load conditions, potentially reducing energy costs by 15-20%.
Proper maintenance is essential for maximizing the lifespan and efficiency of your industrial shredder when processing agricultural films:
MAIKONG provides comprehensive maintenance services and genuine replacement parts for all our industrial shredders.
Yes, MAIKONG industrial shredders are specifically designed to process agricultural films with soil and moisture contamination. Our machines feature sealed bearing designs that prevent water infiltration into the transmission system, making them ideal for pre-treatment in film washing and recycling lines. The robust construction and specialized blade design effectively handle the challenges of contaminated agricultural waste.
Blade life depends on several factors including material contamination levels, operating hours, and throughput volume. MAIKONG shredders use high-wear-resistant alloy blades that can be used on 4 sides before replacement, significantly extending service intervals. For typical agricultural film processing, blade rotation is recommended every 200-300 operating hours, with complete replacement generally required after 800-1200 hours of operation.
MAIKONG double-shaft shredders typically produce output sizes ranging from 20-100mm depending on blade configuration and spacing. Our single-shaft models with screen systems offer more precise size control, with customizable screens available from 40-80mm. The uniform output size significantly improves the efficiency of subsequent washing and processing steps in the recycling line.
MAIKONG’s shredders incorporate several anti-entanglement features specifically designed for film processing. The V-shaped blade design actively pulls material into the cutting zone rather than allowing it to ride above the blades. The hydraulic pusher system ensures consistent material feeding, while the precise shearing action between fixed and moving blades quickly reduces film to uniform pieces before entanglement can occur. These design elements significantly reduce downtime and maintenance requirements compared to conventional shredders.
MAIKONG offers comprehensive support for customers throughout the Philippines, including installation, commissioning, operator training, and ongoing technical support. We maintain a network of local service technicians and stock essential spare parts to minimize downtime. Additionally, we welcome distributor and dealer inquiries from businesses interested in representing MAIKONG’s industrial shredder solutions in the Philippine market.
MAIKONG is a leading manufacturer of industrial shredders and plastic recycling equipment, specializing in solutions for challenging materials like LDPE agricultural films. Our team of experts is ready to help you find the perfect shredding solution for your specific needs.
For inquiries, quotes, or technical support:
WhatsApp: +86 13510907401
Email: Lucy@plasticshredder.ph
Website: https://plasticshredder.ph
MAIKONG welcomes distributor and dealer inquiries from businesses in the Philippines interested in representing our industrial shredder solutions.
Join our network of successful partners and grow your business with industry-leading recycling equipment.
Contact MAIKONG today to discuss your specific requirements and receive a customized solution proposal.
