The Growing Challenge of Plastic Pallet Waste

Plastic pallets and crates have become ubiquitous in supply chains across the Philippines due to their durability, lightweight properties, and resistance to moisture. However, this durability becomes problematic at the end of their useful life. Unlike wooden pallets, plastic variants don’t biodegrade, creating significant waste management challenges:

• A typical plastic pallet weighs between 15-25kg and occupies substantial landfill space
• The Philippines generates approximately 2.7 million tons of plastic waste annually
• Disposal costs continue to rise as landfill availability decreases
• Unprocessed plastic pallets can take over 400 years to decompose
• Environmental regulations increasingly restrict plastic waste disposal

For businesses handling large volumes of plastic pallets, the financial impact is substantial. Disposal fees, transportation costs, and potential regulatory penalties create a significant burden. However, these same challenges present an opportunity for forward-thinking companies willing to invest in plastic shredding technology.

The Solution: Shredding Plastic Pallets for Recycling

Shredding plastic pallets is the crucial first step in the recycling process, reducing bulky items into manageable pieces that can be efficiently processed further. This volume reduction offers immediate benefits:

The process begins with a primary plastic shredder machine that can handle whole pallets, reducing them to fragments typically 40-50mm in size. These fragments can then be further processed through granulation to achieve the particle size required for recycling or manufacturing new products.

The Complete Process of Shredding Plastic Pallets

1. Collection and Sorting

The recycling process begins with collecting end-of-life plastic pallets and crates. These are typically sorted by plastic type, as different polymers require specific processing parameters. Most plastic pallets are made from HDPE (High-Density Polyethylene) or PP (Polypropylene), both of which are highly recyclable materials.

2. Primary Shredding with Industrial Plastic Shredder

Whole pallets are fed into an industrial plastic shredder designed to handle bulky items. MAIKONG’s heavy-duty shredders feature:

• Robust cutting systems with hardened steel blades
• High-torque motors to handle tough materials
• Large feeding chambers to accommodate whole pallets
• Adjustable cutting screens for controlled output size

3. Secondary Size Reduction

After initial shredding, the material often undergoes secondary processing with a plastic crusher machine or granulator to reduce particle size further, typically to 10-12mm fragments suitable for washing and further processing.

4. Washing and Separation

The shredded material is thoroughly washed to remove contaminants such as dirt, labels, and adhesives. Separation systems remove any non-plastic components that might have been part of the pallet structure, such as metal reinforcements.

5. Drying and Further Processing

After washing, the material is dried and can be further processed into plastic pellets or flakes, ready for manufacturing new products. This closed-loop approach ensures that valuable plastic resources remain in the production cycle rather than ending up in landfills.

MAIKONG Shredding Solutions for Plastic Pallets

MAIKONG offers a comprehensive range of plastic shredder equipment specifically designed for processing plastic pallets and crates. Our machines are engineered to handle the unique challenges of these bulky, rigid items while delivering reliable performance and optimal output quality.

Industrial Shredders

Our industrial-grade shredders are designed for high-volume operations, capable of processing hundreds of pallets per hour. These robust machines feature:

• Heavy-duty cutting systems with replaceable blades
• Large feeding chambers for whole pallets
• Powerful motors ranging from 45kW to 132kW
• Hydraulic ram systems for efficient material feeding

View Industrial Shredders

Medium-Capacity Shredders

For medium-volume operations, our small plastic shredder models offer an excellent balance of performance and value:

• Processing capacity of 300-800 kg/hour
• Compact footprint for facilities with space constraints
• Energy-efficient operation with 22-37kW motors
• Low maintenance requirements

View Medium-Capacity Shredders

Compact Solutions

Our mini plastic shredder machine models are ideal for smaller operations or as part of a distributed recycling strategy:

• Processing capacity of 100-300 kg/hour
• Minimal space requirements
• Single-phase power options available
• Low initial investment cost

View Compact Shredders

Customized Shredding Systems

MAIKONG also offers customized shredding systems designed specifically for your unique requirements. Our engineering team can develop complete solutions that include:

• Automated feeding systems
• Conveyor systems for material handling
• Integration with existing recycling equipment
• Custom screen sizes for specific output requirements
• Advanced control systems for optimized operation

Technical Specifications for Plastic Pallet Shredders

All MAIKONG shredders feature high-quality components including:

• Hardened steel blades (SKD-11, DC-53 material)
• Premium electrical components from leading manufacturers
• PLC control systems with automatic reverse for overload protection
• Heavy-duty bearings and gearboxes for continuous operation
• Customizable screen sizes to achieve desired output dimensions

For optimal performance when shredding plastic pallets, we recommend our specialized blade configurations designed specifically for rigid plastics. These blades maintain their sharpness longer when processing tough materials like HDPE and PP pallets, reducing maintenance requirements and ensuring consistent output quality.

Plastic Pallet Recycling Solutions for the Philippines

MAIKONG is committed to supporting sustainable waste management practices in the Philippines. Our plastic shredder solutions are specifically designed to address the unique challenges faced by Philippine businesses:

Distributor and Dealer Opportunities

MAIKONG is actively seeking distribution partners in the Philippines to expand our presence and provide better local support. If you’re interested in becoming a MAIKONG distributor or dealer, we offer:

• Comprehensive product training
• Marketing support and materials
• Competitive pricing structures
• Technical certification programs
• Ongoing business development assistance

Contact MAIKONG for Your Plastic Pallet Shredding Needs

Conclusion: The Future of Plastic Pallet Recycling

Shredding plastic pallets is more than just a waste management solution—it’s a critical component of the circular economy and sustainable business practices. By investing in quality shredding equipment from MAIKONG, businesses in the Philippines can transform their waste challenges into opportunities, reducing costs while contributing to environmental protection.

As regulations continue to tighten and disposal options become more limited and expensive, proactive companies are gaining competitive advantages by implementing in-house recycling solutions. MAIKONG is proud to be at the forefront of this transition, providing reliable, efficient, and cost-effective plastic shredder machines designed specifically for the demands of plastic pallet recycling.

Contact MAIKONG today to learn how our solutions can help your business turn plastic waste into value while supporting sustainability goals. Our team is ready to provide the expertise, equipment, and support you need to succeed in your recycling initiatives.